KWC Stereo Amplifier 802 141 User Manual

Installation and service instructions  
802 141  
03/00  
ARMATUREN  
ROBINETTERIE  
RUBINETTERIA  
GRIFERIA  
FAUCETS  
Concealed pressure balanced bath and shower mixer  
KWC MARLINO  
4 port with diverter  
+
4 port without diverter  
/
3 port  
Inlet:  
cold  
water  
with integrated by-pass -  
twin ell not required  
Inlet:  
hot  
water  
Rough in:  
K.37.P4.01.931.23  
Rough in:  
K.37.P4.02.931.23  
Rough in:  
K.37.P4.03.931.23  
Trim set:  
KWC MARLINO  
K.20.P4.00  
Trim set:  
KWC MARLINO  
K.21.P4.00  
Trim set:  
KWC MARLINO  
K.21.P4.00  
Thisproductisprecisionengineeredtoprovidesuperior  
performanceprovideditisinstalledandoperatedin  
accordancewiththeserecommendations.Inorderto  
fullyenjoythecomfort,safetyandreliabilityofyour  
Operation:  
!
A counterclockwise rotation opens the valve beginning with cold water.  
Preventing accidental scalding.  
pressurebalancingvalve, becertaintofamiliarizeyourselfwiththese  
instructions.  
An adjustable hot limit stop reduces risk of exposure to extremely hot  
water.  
Failuretofollowtheseinstructionsmaycausedamageorimproper  
operationandnullifythewarranty!  
Clockwise rotation of the handle closes the valve.  
The valve's comfort zone ensures a safe,  
reliable and precise adjustment of mixed  
Maintenance:  
water temperature in the range from  
95° F (35°C) to 105°F (40°C).  
105˚F  
40˚C  
95˚F  
35˚C  
A)  
Tocleanyourfaucetsandaccessoriessimplywipethemwitha  
wet,soapycloth,immediatelyrinseoffwithcoldwatreandwipedrywith  
soft,dampclothortowel.  
a
B)  
Mostbathroomandkitchencleanerscontainaggressive  
(acidic/corrosive)chemicalsorabrasiveswhichwillharmthe  
finishandcauseoperationalproblems.  
The featherlight touch of the handle  
provides simple and easy control for  
the young or elderly.  
KWC  
C)  
Useoftheseproductsvoidsthemanufacturer'swarranty.  
Operating data  
Ideal operating pressure  
E
: 3 bar (45 PSI)  
: 5 bar (70 PSI)  
Max. operating pressure  
Equal pressures cold/warm recommended  
Ideal water temperature  
Max. hot water temperature  
: 65 °C (149°F)  
: 90 °C (194°F)  
Attention:  
Beforeinstallationflushpipesthoroughly!  
!
Schweiz, Suisse:  
KWC AG  
Hauptstrasse  
USA:  
KWC FAUCETS INC.  
1770 Corporate Drive # 580  
Norcross, GA 30093  
CH-5726 Unterkulm  
Tel. : 062 768 67 77  
Fax : 062 768 61 62  
Phone: 678 334 2121  
Fax:  
678 334 2128  
 
InstallationBack-to-back  
3
(ifapplicable)  
stop ring (3)  
screw (1)  
stop ring (3)  
valve steam  
driver (2)  
shut-off valves  
stop post  
(downward)  
cartridge stem  
stop ring  
close  
H
(4)  
C
(6)  
stop post  
(downward)  
(5)  
Close shut-off valves:  
-
-
Put the O-ring on the valve cover. Make sure the surface of the valve  
cover, on which the O-ring will sit, and the O-ring are both clean.  
Position the valve cover with stop post facing down. Seat the cover to the  
body. Do not pinch the O-ring. The assembly should fit together with a  
minimum of pressing force.  
-
Once shower enclosure is completed, remove the finished wall template.  
If the valve body is equipped with service stop valves close the hot and  
cold water supplies. Otherwise, shut the supply at the nearest source.  
-
Remove valve stem driver and stop ring:  
-
Tighten up the cover screws diagonally, first lightly and then more  
firmly.  
-
Remove the screw (1) to remove the plastic valve stem driver (2).  
-
Remove stop ring (3) note position.  
Fix stop ring on closed position:  
Turn cartridge for back-to-back installation:  
-
-
-
Close the valve by turning the cartridge stem clockwise.  
Position the stop ring on the stem as shown in figure 4.  
Install plastic stem driver (2) with screw (1).  
-
-
-
Remove the four cover screws (4) and the valve cover (5) with O-ring (6).  
Pull the cartridge out. Do not damage the O-ring seals.  
Rotate the cartridge 180° turning it upside down. Place it into the valve  
body. Note position of hot ("H") and cold ("C") markings on the cartridge:  
"H" hot will now be on the right and "C" cold on the left. Two alignment pins  
located on the rear of the cartridge must sit in the locating holes within the  
valve body. Cartridge is correctly engaged when pushing the cartridge, it  
will not rotate.  
Installation of the trim set and setting the hot limit stop  
4
A)  
B)  
Do not overtighten !  
close  
hot limit ring (10)  
valve stem  
driver (2)  
rotating of the stem  
(9) to the desired  
max. temperature  
(1)  
(7)  
(9)  
(7)  
stop post  
max. hot temperatur  
(8)  
!
Torx 20  
Installation of the escutcheon (8):  
Install escutcheon screws (7) into valve cover posts.  
Slide the escutcheon (8) over the screw heads and rotate escutcheon  
counterclockwise.  
Tighten the screws (7) so the escutcheon is firmly pressed against the wall and  
does not rotate. Do not overtighten!  
Setting hot limit stop:  
A) Rotate escutcheon driver stem (9) counterclockwise until a desired and safe  
hot water temperature is reached (recommened maximum is 110°F / 43°C)  
B) Place the hot limit ring (10) over the splines on the stem (9) with the hot limit  
ring resting against the stop post on the escutcheon.  
Closing the valve while rotating the stem (9) clockwise until it stops,  
Install the handle.  
 
Installation of the trim set  
5
Z.532.545  
Z.632.096  
Z.532.547  
Z.532.544  
Z.532.642  
Z.532.641  
*Z.532.548  
*Z.505.263 bath  
*Z.505.264 shower  
(standard length 130mm / 5 1/8")  
Z.603.929  
Z.632.029  
*Z.532.543  
(without hole for diverter)  
Z.532.641  
*Z.505.179  
*Z.532.549  
(extended length 155mm / 6 1/8")  
E
* Please specify the color when placing your order.  
Troubleshooting  
6
Malfunction:  
Cause:  
Remedy:  
Hot and cold reversed  
Hot and cold water supplies have been connected in  
reverse.  
Rotate cartridge as described in "Back-to-back  
installation".  
Tub filler shower head drips after shutting off the  
valve.  
Water remains in the shower piping.  
(This is normal)  
Allow approximately 3 - 5 minutes to drain column, or  
push lever on tub spout to the tub fill position * .  
Incorrect setting of the stop ring causing a partially  
opened cartridge.  
Reset the hot limit stop ring as described in rough-in  
installation.  
Cartridge inlet O-ring seal is faulty.  
Check the O-ring for cuts or damage and replace if  
necessary.  
Shower insufficiently hot  
Hot limit stop incorrectly set.  
Refer to the instruction: Check hot water temperature.  
No flow of hot or cold water  
Either the hot or cold side is not fully pressurized.  
Debris caught inside the inlet of the cartridge.  
Be sure service stops are both fully open and system  
is pressurized.  
No engagement between escutcheon and plastic  
driver.  
Remove cartridge and flush out or remove any debris  
lodged inside the hot or cold inlets.  
Install either the 1/2" or 3/4" extension kit.  
Valve body too deep in wall  
Improper installation.  
Install either the 1/2" or 3/4" extension kit.  
Never try to stop dripping by applying excessive force to the handle when closing the valve!  
!
 

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