Masterbuilt Charcoal Grill 10040607 14 User Manual

Kingsford and the Kingsford logo are registered trademarks of  
The Kingsford Products Company, LLC. and are used under license by  
Masterbuilt Manufacturing, Inc. All rights reserved.  
ASSEMBLY, CARE & USE MANUAL  
WARNING & SAFETY INFORMATION  
MODEL 10040607 14” PORTABLE KETTLE CHARCOAL GRILL  
THIS PRODUCT IS FOR OUTDOOR USE ONLY  
Distributed By:  
Masterbuilt Manufacturing, Inc.  
A Georgia Company  
450 Brown Avenue  
Columbus, Georgia 31906  
Customer Service 1-800-489-1581  
Tools required for assembly: Adjustable Wrench, Phillips Head Screwdriver.  
CARBON MONOXIDE HAZARD  
WARNING  
Burning charcoal gives off carbon  
monoxide, which has no odor and can  
cause death.  
This manual contains important  
information necessary for the proper and  
safe use of this grill.  
DO NOT burn charcoal inside homes,  
vehicles, tents, garages or any enclosed  
areas.  
Read and follow all warnings and  
instructions before using grill and  
during use.  
Use only outdoors where it is well  
ventilated.  
Keep this manual for future reference.  
Failure to follow these warnings and instructions properly could result in fire or explosion, which could  
cause property damage, personal injury, or death.  
 
APPROXIMATE GRILLING TIMES  
PARTS LIST  
BEEF  
SIZE  
GRILLING TIME  
INTERNAL TEMP  
3
Steaks  
/
4” thick  
3 to 4 min. /side  
med rare 145°F  
4 to 5 min. /side  
3 to 4 min. /side  
3 to 4 min. /side  
18 to 22 min /lb.  
20 to 25 min. /lb.  
10 min. /side  
med 160°F  
145°F to 160°F  
med 160°F  
6
Kabobs  
1” cubes  
1
Hamburger patties  
Roast, rolled rump  
Sirloin tip  
/
2” thick  
5
4 to 6 lbs.  
145°F to 160°F  
145°F to 160°F  
med 160°F  
1
1
3 /2 to 4 lbs.  
Ribs, back  
cut in 1-rib portions  
half, 2 to 3 lbs.  
10 to 12 min. /side  
12 to 15 min. /side  
med rare 145°F  
med 160°F  
Tenderloin  
whole, 4 to 6 lbs.  
8
PORK  
SIZE  
GRILLING TIME  
INTERNAL TEMP  
3
3
Chops, bone-in  
/
4” thick  
3 to 4 min. /side  
med 160°F  
1
Chops, bone-out  
Tenderloin  
1 /2” thick  
7 to 8 min. /side  
15 to 25 min. total  
1 1/2 to 2 hrs.  
med 160°F  
med 160°F  
med 160°F  
2
9
1
1
/
2” to 1 /2” lbs.  
Ribs (indirect heat)  
2 to 4 lbs.  
5
VENISON  
SIZE  
GRILLING TIME  
INTERNAL TEMP  
Roast, saddle or leg  
6 to 7 lbs.  
25 to 30 min. /lb.  
145°F to 160°F  
4
3
Steaks  
/
4” thick  
6 to 7 min. /side  
med 160°F  
7
CHICKEN  
SIZE  
GRILLING TIME  
INTERNAL TEMP  
7
Broiler fryer (indirect  
heat)  
3 to 4 lbs.  
60 to 75 min.  
in thigh 180°F  
Cornish hens  
18 to 24 oz.  
45 to 55 min.  
10 to 15 min. /side  
6 to 8 min. /side  
10 to 15 min. /side  
8 to 12 min. /side  
8 to 12 min. /side  
in thigh 180°F  
170°F  
Breast halves, bone-in  
Breast halves, boneless  
Legs or thighs  
Drumsticks  
6 to 8 oz. each  
4 oz. each  
4 to 8 oz.  
4 oz.  
170°F  
ITEM NO. QUANTITY DESCRIPTION  
ITEM NO. QUANTITY DESCRIPTION  
180°F  
1
2
3
4
5
1
1
1
1
2
Kettle Lid  
6
7
8
9
1
4
1
1
Kettle Lid Handle  
Kettle Base Legs  
Cooking Grate  
180°F  
Kettle Base  
Ash Can  
Wings  
2 to 3 oz.  
180°F  
Leg Support Frame  
Air Dampers  
Charcoal Grate  
When outside temperature is cooler than 65°F and/or altitude is above 3,500 feet, additional  
cooking time may be required. To insure that meat is completely cooked use a meat  
thermometer to test internal temperature.  
• Lifting grill lid during cooking process may extend cooking time due to heat loss.  
2
9
 
HARDWARE LIST  
SAFE STORAGE AND MAINTENANCE  
• Inspect hardware in assembled parts on a regular basis to insure grill is in safe working condition.  
• ALWAYS allow grill to cool completely before handling.  
• ALWAYS empty ash can after use only when ashes have completely cooled. This will help prolong  
ash can life.  
(A)  
1/4-20x1/2”  
Phillips Head Screw  
(C)  
3/16”  
(D)  
1/4”  
(B)  
3/16-24x3/8”  
Phillips Head Screw  
• Clean grill, including special surfaces such as cooking grates with mild cleaning agents. Wipe outside of  
grill with damp rag. DO NOT use oven cleaner.  
Nylon Hex Lock Nut  
Serrated Flange Nut  
qty-4  
qty-2  
qty-2  
qty-2  
• ALWAYS cover and store cold grill in a protected area.  
• Indoor storage of grill is permissible only if the charcoal has burned to a complete ash AND is cold.  
Remember to remove cold ashes before storing.  
• Grill is made of steel and may rust over time. If rusting occurs on outside surfaces, clean area with sand  
paper or steel wool, then cover with heat resistant paint.  
(E)  
(G)  
(F)  
1/4”  
Round Heat Insulation  
Washer  
Heat Insulation Washer  
qty-4  
• If rusting occurs on the inside surface of grill, clean area with sandpaper or steel wool, then coat with  
cooking oil.  
Aluminum Flat Washer  
qty-2  
qty-6  
• NEVER USE PAINT ON INSIDE SURFACES OF GRILL  
REPLACEMENT PARTS LIST  
ITEM NO.  
990060178  
990060269  
990060270  
906060118  
906060116  
990060181  
990060182  
990060183  
906060112  
906060113  
988060021  
998060014  
DESCRIPTION  
Kettle Leg Kit  
Kettle Lid Kit  
CHARCOAL LIGHTING INSTRUCTIONS  
Read all instructions and warnings on charcoal bag and in manual before using.  
Kettle Base Kit  
Ash Can  
1. Stack briquets in a pyramid.  
2. Add lighter fluid following directions on fluid container. Before lighting, place lighter fluid at least 25 feet  
away from grill. Do not lean over grill when lighting charcoal. Light charcoal. LEAVE GRILL UNCOVERED.  
Leg Support Frame  
Lid Handle Kit  
Air Damper Kit  
Logo Plate Kit  
Cooking Grate  
Charcoal Grate  
Instruction Manual  
Hardware Kit  
3. In about 15 minutes, flames will die out and briquets will begin to ash over. Once the briquets are  
completely ashed over, spread briquets in a single layer and begin cooking.  
• NEVER USE GASOLINE TO LIGHT CHARCOAL.  
• OVERFILLING CHARCOAL GRATE CAN CAUSE SERIOUS INJURY AND DAMAGE THE UNIT.  
• NEVER ADD ADDITIONAL LIGHTER FLUID ONCE CHARCOAL HAS IGNITED.  
• HOT COALS SHOULD NOT BE LEFT UNATTENDED.  
• GRILL IS HOT. USE PROTECTIVE GLOVES AND LONG, STURDY COOKING UTENSILS.  
DO NOT RETURN TO RETAILER  
For Assembly Assistance, Missing or Damaged Parts  
Call: MASTERBUILT Customer Service at 1-800-489-1581  
STOP!  
3
8
 
Before assembly read instructions  
carefully.  
GRILL OPERATION CAUTIONS  
• Avoid bumping or impacting grill.  
Tools needed for assembly:  
Adjustable Wrench  
• Keep your hands, hair and face away from burning charcoal.  
Phillips Head Screwdriver  
7
F
• This grill has an open flame. Be careful of loose hair and clothing during operation. They may  
catch fire.  
Assemble grill on a clean, flat surface.  
E
• Use protective gloves when handling this grill or working with fire. Use protective gloves or  
long, sturdy fireplace tools when adding wood or charcoal.  
Do not tighten screws all the way.  
Legs may need to be adjusted when  
leg support frame is attached in  
STEP 2.  
A
• Do not allow anyone to conduct activities around this grill during or following its use until the  
unit has cooled. This grill is HOT during operation and remains HOT for a period of time  
following its use.  
STEP 1.  
• Fatty foods like hamburgers can have excess grease that can cause flare ups. When cooking  
fatty foods, use caution when opening lid and during cooking to avoid being burned.  
Place heat insulation washers (F) on leg (7)  
as shown. Secure with aluminum flat  
washers (E) and phillips head screws (A).  
• Be careful when removing food from grill. All surfaces are HOT and may cause burns. Use  
protective gloves or long, sturdy cooking tools.  
Repeat step with remaining legs.  
• Never use glass, plastic or ceramic cookware on this grill.  
• The use of alcohol, prescription or non-prescription drugs may impair the user’s ability to  
properly assemble or safely operate this grill.  
• Grill lid and base are HOT while in use and during cooling process.  
• Do not remove ash can while ashes and charcoal are HOT.  
• Air dampers are HOT while the grill is in use and during cooling; wear protective gloves when  
adjusting.  
STEP 2.  
Note: Leg support frame may require tilting  
to place in position.  
• Never overfill charcoal grate. This can cause serious injury as well as damage the unit.  
• Only use charcoal lighting fluid, never use gasoline, alcohol or other highly volatile fluids to  
ignite the charcoal. These fluids can explode causing injury or death.  
Note: Legs may need to be spread apart to  
place leg support frame in position.  
REMINDER:  
Position corners of leg support frame (4)  
inside legs above clips as shown. Press leg  
support frame down firmly into clips to  
secure.  
NEVER OPERATE THIS GRILL UNDER ANY OVERHEAD CONSTRUCTION. MAINTAIN A MINIMUM  
DISTANCE OF 10 FEET FROM OVERHEAD CONSTRUCTION, WALLS OR RAILS.  
SEE DIAGRAM BELOW.  
Tighten all leg hardware.  
4
Overhead  
10 feet  
Construction  
Rails  
Leg Clip  
10 feet  
Wall  
4
7
 
STEP 3.  
STEP 5.  
Note: Do not over tighten. Damper should  
2
Slide ash can (3) onto rails on bottom of  
kettle base as shown.  
move freely.  
Attach air damper (5) to kettle base (2) using  
phillips head screw (B) and nylon hex lock  
nut (C) as shown.  
3
5
Rail  
C
Rail  
B
STEP 6.  
STEP 4a.  
6
Place charcoal grate (9) and cooking grate (8)  
in kettle base as shown.  
Place heat insulation washers (G) on lid  
handle (6) as shown. Insert handle screws  
into holes in kettle lid. Add aluminum flat  
washers (E) and secure with serrated flange  
nuts (D).  
8
G
STEP 4b.  
Note: Do not over tighten. Damper should  
move freely.  
9
Attach lid air damper (5) to kettle lid using  
phillips head screw (B) and hex lock nut (C).  
E
D
5
C
B
GRILL IS READY FOR USE.  
5
6
 

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